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Product Development & Design

Bring us the idea.
We'll help manufacture it.

From an early sketch or existing product through to 3D CAD, design refinement, prototyping, toolmaking and production — Regina can support the route from concept to manufacture.

Start With Sketch / Model / Drawing Projects can begin at different stages
Design 3D CAD Support SolidWorks capability
Engineering DFM Review Designed with manufacture in mind
Development Prototype & Validate Physical component testing
Route Concept → Production Joined-up Regina capability
From Idea to Manufacture

Development that considers
how the product will be made.

Regina can work with a project from an early sketch, physical model or existing component through to a developed 3D CAD design and production-ready product.

The engineering team can help resolve geometry, materials, tolerances, assembly considerations and manufacturing questions before they become expensive tooling or production problems.

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PLACE URL HERE — IMAGE OF ENGINEER REVIEWING A 3D CAD MODEL, PRODUCT DRAWING OR PROTOTYPE
Development Support

From rough idea
to manufacturable design.

Product development becomes far more valuable when design decisions are made with tooling, moulding and production requirements already in mind.

01
Understand

Concept Review

Discuss the product, application, operating environment, likely quantities and commercial requirements.

02
Develop

3D CAD Design

Create or refine the component geometry and turn an early idea into engineering data suitable for review.

03
Manufacture

Design for Manufacture

Consider material, wall sections, draft, tolerances, tooling and moulding implications.

04
Prepare

Production Planning

Align the developed product with prototyping, toolmaking and the eventual production process.

3D CAD product development at Regina Industries
PLACE URL HERE — IMAGE OF CAD SCREEN, PLASTIC COMPONENT MODEL, TECHNICAL DRAWING OR ENGINEER USING CAD SOFTWARE
Design for Manufacture

Good design should survive
the move into production.

A CAD model can look perfect on screen but still create unnecessary complexity once tooling and manufacturing begin.

01 Part geometry and mouldability review
02 Material and end-use considerations
03 Wall thickness, draft and feature review
04 Tolerance and assembly considerations
05 Tooling strategy and likely production volumes
06 Prototype and validation route
Product Development Process

From initial idea
to production-ready product.

Every project is different, but a joined-up development route helps decisions made early in the process support the eventual manufacturing requirement.

01

Brief

Understand what the product needs to do, where it will operate and the commercial objective.

02

Concept

Review the sketch, model, existing component, drawing or initial CAD information.

03

Develop

Refine geometry, material choices, tolerances and manufacturing considerations.

04

Prototype

Produce physical components where testing and design validation are useful.

05

Tool

Translate the approved component into appropriate mould-tool requirements.

06

Produce

Move into controlled low, medium or high-volume injection moulding.

Prototype & Validation

Make it.
Test it. Improve it.

Where appropriate, a physical prototype can help answer questions that are difficult to resolve from CAD alone.

01
Fit & Assembly

Check how the component interacts with other parts.

02
Physical Geometry

Review size, clearances and real-world packaging.

03
Functional Testing

Evaluate whether the design performs as intended.

04
Design Refinement

Use what has been learned to improve the final design.

Prototype component developed by Regina Industries
PLACE URL HERE — IMAGE OF PHYSICAL PROTOTYPE, FIRST-OFF COMPONENT OR ENGINEER TESTING A DEVELOPMENT PART
Joined-Up Manufacturing

Development doesn't stop
when the CAD is approved.

Regina can carry the project forward into tooling, trial moulding, production and ongoing manufacturing support.

01

Product Development

Develop the component around function, material and manufacturability.

02

Toolmaking

Design and manufacture mould tooling around the approved production requirement.

03

Trial & Approval

Assess initial moulded parts and refine the component or process where required.

04

Production Moulding

Move into controlled low, medium or high-volume production.

A Manufacturing Partner

An extension of
your development team.

Regina can support established engineering and R&D teams or provide additional product-development capability where a business does not maintain a dedicated internal resource.

The advantage of working within a wider manufacturing business is that the product can be considered by design engineers, toolmakers and production specialists as it moves toward manufacture.

Collaborative product development at Regina Industries
PLACE URL HERE — IMAGE OF ENGINEERS DISCUSSING A PRODUCT, PROTOTYPE, CAD MODEL OR TECHNICAL DRAWING
Product Development FAQs

Before the design
becomes the tool.

What can I send Regina to start a product-development project?
You can begin with an early concept, sketch, physical sample, technical drawing or CAD model. The useful starting information depends on how far the project has already progressed.
Can Regina help develop the CAD design?
Yes. Regina's published product-development capability includes 3D CAD support and collaborative development before manufacture.
Can Regina review whether a plastic component is suitable for injection moulding?
Yes. Product-development and design-for-manufacture review can consider component geometry, materials, tooling implications and the intended production route.
Can Regina produce prototypes before making production tooling?
Prototype and validation routes can be considered where they help confirm fit, function, geometry or the production design before committing to the final manufacturing route.
Can Regina manufacture the mould tool as well?
Yes. Regina operates an in-house toolroom supporting mould-tool manufacture, maintenance and production injection moulding.
Can Regina continue manufacturing the finished product?
Yes. The benefit of Regina's joined-up model is that a project can progress from product development into tooling, mould trials and ongoing production moulding.
Talk to Regina

Have a product idea
you need to make real?

Send Regina your sketch, drawing, model, existing component or CAD file. The team can discuss product development, materials, prototyping, tooling and the route into production.