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Plastic Injection Moulding

Plastic injection moulding
built around your product.

From product development and mould-tool manufacture through to low, medium and high-volume production, Regina provides joined-up UK plastic injection moulding capability from one Newcastle-under-Lyme manufacturing site.

Moulding Capacity 26 Machines Published Regina machine capacity
Clamping Range 22–150 Tonnes Flexible component sizes
Shot Weight <1g – 300g Published moulding range
Production Prototype → High Volume Flexible manufacturing
Quality ISO 9001:2015 Quality-management processes
UK Plastic Manufacturing

From polymer pellet
to finished component.

Successful injection moulding is about more than operating a press. Part design, material choice, tool design, process stability and inspection all affect the finished component.

Regina brings product development, precision toolmaking and production moulding together in-house, allowing the engineering team to consider the complete manufacturing route around the requirements of your product.

Send Us Your Requirement →
Plastic injection moulded components manufactured by Regina Industries
CNC production components manufactured by Regina Industries
Moulding Capacity

Small precision parts
to larger mouldings.

Regina's published moulding capacity provides flexibility across different component sizes, polymers and production requirements.

Machine Capacity 26 Injection moulding machines across the Regina production facility.
Clamping Range 22–150t A broad range of moulding machine capacities.
Minimum Shot <1g Supporting very small precision plastic components.
Maximum Published Shot 300g Providing flexibility across larger component requirements.
Injection mould tool manufactured in Regina Industries toolroom
Plastic injection moulded components manufactured by Regina Industries
In-House Toolmaking

The moulding process
starts with the tool.

Regina's toolroom and injection-moulding operation work side by side, giving toolmakers direct knowledge of how a mould performs in real production.

01 Tool specification & cavity planning
02 Cooling, flow & ejection consideration
03 CNC machining
04 EDM spark erosion
05 Precision grinding & assembly
06 Tool maintenance & refurbishment
Polymer Expertise

Material selected
around the application.

Regina works with both commodity and engineering polymers, allowing material properties to be considered around strength, clarity, flexibility, chemical resistance, temperature and cost.

Polyethylene / Polythene
Polypropylene
Polystyrene
Nylon
Acetal
Polycarbonate
Food Grade TPE
Other Application-Specific Polymers
Flexible Production

From development runs
to high-volume manufacture.

The correct moulding strategy depends on product maturity, tooling, material, cycle time and ongoing demand.

01 — Development

Prototype & Trial

Validate a component, production tool or material choice before committing to full-scale manufacture.

02 — Flexible Production

Low & Medium Volume

Controlled manufacturing for specialist requirements, new products and repeat quantities where flexibility matters.

03 — Scale

High Volume Production

Repeat production using established tooling and process control where the commercial requirement demands scale.

The Regina Route

From first idea
to repeat moulding.

01

Understand

Product function, quantity, material and commercial requirements.

02

Develop

CAD, DFM and component design refinement.

03

Tool

Mould-tool specification, manufacture and assembly.

04

Trial

Initial moulding and review of the component and process.

05

Produce

Controlled low, medium or high-volume manufacturing.

06

Support

Tool maintenance, quality control and ongoing production.

Moulding Applications

Plastic components
across demanding sectors.

Material flexibility and repeat production make injection moulding suitable for a broad range of industrial, scientific and commercial applications.

Quality & Repeatability

The same component.
Run after run.

Injection moulding depends on stable tooling, controlled processing and consistent material performance.

01
ISO 9001:2015 Quality Management

Manufacturing supported by Regina's published quality-management processes.

02
Process Control

Tool, material and moulding parameters are considered around repeat production requirements.

03
Inspection

Finished components can be checked against agreed product and quality requirements.

04
Ongoing Tool Support

Tool maintenance and refurbishment help support continued moulding performance.

Injection moulded component quality inspection at Regina Industries
Plastic injection moulded components manufactured by Regina Industries
Injection Moulding FAQs

Before you send
the product drawing.

How many injection moulding machines does Regina operate?
Regina's current published capability states 26 injection moulding machines ranging from 22 tonnes to 150 tonnes.
What shot weights can Regina mould?
Regina publishes a shot-weight capability ranging from less than 1 gram up to 300 grams.
Can Regina help develop a new plastic product?
Yes. Regina provides product-development support including 3D CAD and works with customers from initial concept through to full-scale production.
Does Regina manufacture mould tools in-house?
Yes. Regina operates an in-house toolroom with CNC machining, EDM spark erosion, grinding and tool assembly capability.
What polymers can Regina injection mould?
Published materials include polyethylene, polypropylene, polystyrene, nylon, acetal, polycarbonate and food-grade TPE, with material selection considered around the application.
Can Regina support high-volume production?
Yes. Regina states that its plastic injection moulding operation supports projects from prototype and short-run requirements through to high-volume manufacture.
Can Regina take on an existing moulding requirement?
Yes. Regina specifically invites enquiries from customers with existing plastic injection moulding requirements that need to be re-sourced.
Talk to Regina

Have a plastic component
to develop or manufacture?

Send Regina your drawing, CAD model, existing component or product requirement. The team can review design, materials, tooling, quantities and the most appropriate moulding route.